Anping County Zhongqian Construction Material Technology Co.,Ltd.
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Gabion Box

  • US $5 - 6/Square Meter

  • 1 Ton/Tons

  • 1000 Square Meter/Square Meters per Day

  • Tianjin

  • T/T, LC, D/A, D/P, O/A

Availability:
Quantity:

Gabion-box.pdf

Material: Low carbon steel wire, stainless steel wire.

Surface treatment: galvanized,pvc coated ,galfan

Welded Method: welded together then Hot Dip Galvanised or Alu-Zinc coated to BS443/EN10244-2 ensuring a longer life

Hexagnal Weave: Straight twist, reverse twist, double direction twist. Galvanized after weaving, before weaving. Hot dipped galvanized, electro galvanized or PVC coated.

Features: Firm structure, flat surface. Offering good corrosion resistance and oxidation resistance.

Application: Gabion is ideal materials for flood prevention and flood control in protecting and support seawall, hillside, road bridges, reservoir and other civil engineering in the form of mesh containers filed with stones

Mesh 
(mm)

Mesh Wire 
(mm)

Selvedge Wire 
(mm)

Lacing Wire 
(mm)

Max Width 
(m)

60*80

2.0~2.8

3.0~4.0

2.0~2.2

4

80*100

2.0~3.0

3.0~4.0

2.0~2.2

4

80*120

2.0~3.0

3.0~4.0

2.0~2.2

4

100*120

2.0~3.0

3.0~4.0

2.0~2.2

4

100*150

2.0~3.0

3.0~4.0

2.0~2.2

4

120*150

2.0~3.0

3.0~4.0

2.0~2.2

4

Length 
(m)

Width 
(m)

Height 
(m)

Number of Diaphragm

Capacity 
(m3)

 

2.0

1.0

0.15~0.3

1

0.3~0.6

3.0

1.0

0.15~0.3

2

0.45~0.9

4.0

1.0

0.15~0.3

3

0.6~1.2

2.0

1.0

0.5

1

1.0

3.0

1.0

0.5

2

1.5

4.0

1.0

0.5

3

2.0

1.0

1.0

1.0

0

1.0

1.5

1.0

1.0

0

1.5

2.0

1.0

1.0

1

2.0

3.0

1.0

1.0

2

3.0

4.0

1.0

1.0

3

4.0

Advantage:
1. Economic. Just put the stone into the gabion and seal.
2. Easily construct, no special technology needed.
3. Strong capacity of withstand nature destroy, rust-resistance and atrocious weather resistance.
4. Affording Large scale distortion, but never be defeated.
5. The slit between the mesh and stone is good for the growth, which can be the part of the environment around.
6. Excellent Penetrability, which can prevent from the whist by liquid.
7. Saving the transport costs. Which can fold while loading and transport, then assemble.

Regular size for gabion box
wire diameter:2.7x3.4x2.2mm,mesh size:80x100mm,box size:2x1x1m
Regular size for gabion mattress
wire diameter:2.2x2.7x2.2mm,mesh size:60x80mm,mattress size:3x2x0.3m
Regular size for gabion mesh roll
wire diameter:2.7x3.4mm,mesh size:60x80mm/80x100mm,roll size:2x50m

All tests on wire must be performed prior to manufacturing the mesh. All wire should comply with ASTM A975-97, style 3 coating, galvanized; Galfan and PVC coated steel wire. Wire used for the manufacture of Gabion Box and the lacing wire, shall have a maximum tensile strength of 75 000 psi (515 MPa) as per ASTM A856-03, soft temper steel. The steel wire used in the manufacture of the Gabion Box is heavily Galfan (zinc-5% aluminum-mischmetal [Zn-5 Al-MM] alloy) coated soft temper steel. A PVC coating is then applied to provide additional protection for use in polluted, contaminated or aggressive environments: in salt, fresh water, acid soil or wherever the risk of corrosion is present. The PVC coating has a nominal thickness of 0.02 in. (0.50 mm). The Gabion Box is divided into cells by diaphragms positioned at approximately 3 ft (0.9m) or 1m centers. To reinforce the structure, all mesh panel edges are selvedge with a wire having a greater diameter. Gabion Box shall be manufactured and shipped with all components mechanically connected at the production facility.

Normal Specification


Gabion box

Reno mattress

Characteristics

Metallic coated

PVC coated

Metallic coated

PVC coated

Mesh type

8 by 10

6 by 8

Mesh opening

83 by 114mm (3.25 by 4.5 in.)

83 by 114mm (3.25 by 4.5 in.)

64 by 83mm (2.5 by 3.25 in.)

64 by 83mm (2.5 by 3.25 in.)

Mesh wire

3.05mm (0.120 in.)

2.7mm (0.106 in.)

2.2mm (0.087 in.)

2.2mm (0.087 in.)

Selvedge wire

3.8 mm (0.150 in.)

3.4mm 90.134 in.0

2.7mm (0.105 in.)

2.7mm (0.105 in.)

Lacing wire

2.2mm (0.087 in.)

2.2mm (0.087 in.)

2.2mm (0.087 in.)

2.2mm (0.087 in.)

Fasteners

3.0mm (0.118 in.)

3.0mm (0.118 in.

3.0mm (0.118 in.

3.0mm (0.118 in.

Stiffeners( using lacing wire)

2.2mm (0.087 in.)

2.2mm (0.087 in.)

2.2mm (0.087 in.)

2.2mm (0.087 in.)

Preformed

3.8mm (0.150 in.)

3.4mm (0.134 in.)

N/A

N/A

PVC coating thickness

N/A

0.5mm (0.02 in.)

N/A

0.5mm (0.02 in.

Minimum

N/A

0.38mm (0.015 in.)

N/A

0.38mm

Application
• Rock walls
• Retaining walls
• Revetments
• Weirs
• Military use
• River works
• Coastal defence systems
• Soil conservation
• Decorative

Gabion-Box

C-Rings

C-Rings

U Clip

U Clip

The C-Rings are made of high tensile strength “ZincAl” coated steel wire or Stainless Steel Wire. Stainless Steel C-Rings are used for PVC coated gabion Structures. The C-Rings are supplied in boxes of requested quantities The "Permathene U Clip" is used to connect gabion panels to make a cage. It is used for decorative gabions. The U Clip is secured by using a special tool available for purchase or hire. Alternatively they can be fastened using needle nosed pliers.


1

Assembly

Gabions are supplied in bags, folded.
1.Raskroyte package with gabions.

2 2. Spread the gabion on a hard, flat surface and flatten the folds of all make sure that all parts of the gabion and smooth bends and no irregularities.
3 3. Bend the front, rear and side panels in a vertical position, forming a rectangular box. Connect the top corners of the box with a thick wire edges sticking out of the corners of each panel. Make sure that the upper parts of all four sides of the box are on the same level.
4 4. Begin to associate the top corners of panels for a bunch of wires, connecting the panels together coils, as shown in riunke. Ligation produced by alternating one loop and two loops through 100 mm.

Formation of Gabions Constrvction

5

5. Generate a few empty gabions and set them into position. In the corners should drive rods and tighten them well. While the gabions are empty, they should make a bunch of them already filled with established and gabions. The surface of the land on which the rehydrating gabions, should be planned. To front edge gabion was flat, with its outer side is attached erevyannuyu frame. Between the gabions are bound, as shown in the figure. The second row of gabions shall be as follows: back to back, face to face.
6

Filling

6. To fill the gabions used stone-aggregate size of 125-200 mm (but not exceeding 250 mm). The minimum size of stone should not be less than the grid size. Intrusion of 5-7% smaller stone, which should be in the central part of the gabion.

7
7. Gabions are filled manually or mechanically. Make sure that the stones fit tightly between them is the minimum number of voids. Last gabion left blank, to be able to bind to him the following set gabions.
8 8. For once filled only 1 / 3 gabion. Then fix the gabion from within the horizontal band of the surface layer of the stone. Then fix toruyu third gabion, and, finally, his last one-third to the top. Gabions filled with half-meter in two steps. Reno Mattress thickness 170, 230, 300 mm filled at once, without connecting clips.
9 9. Gabion filled with stones at 2.5-5 cm above the top of lumps for precipitation of the stone. For these purposes, the most suitable material fines. When laying gabion mattresses (mattress Reno) in the downstream of dams and installation of simple aprons for protection against erosion sites are not active influence of the incident jet or strong flow between the upper lid gabion (Reno mattress), and his head to set additional binder clips.
10 10. Gabion lid must be pull tightly to the upper bound gabion and simultaneously link the wire. First you need to do temporary (provisional) to bind angles, to prevent any shift mesh around the perimeter of the top of the gabion. if rock-solid filler prevents cover a draw, then some of its number can be moved to central part of the gabion.
11 TOOLS
To install the gabions, the following tools:
Pliers, preferably with long lips
Mount or small scrap
A special tool to pull the cover and link gabion.
12 11. In some cases (for a relatively extended structures, which assumes a large load) for each installed gabion tension, together with a simple device to apply tension winch. The winch is securely anchored and secured to the sidewall of the empty gabion, the other side plate which is securely attached to an already worthwhile elements. Next gabion immediately


Our Woven Gabion Mesh Container loading 
1. compression packing → 2. plastic coated → 3. wooden plate, plastic bag with packing belt → 4. container loading
we accept any package request of customers.

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